The BED (Broken Edges Detector) is an advanced vision system specifically designed to detect edge and corner defects in flat glass panels. It is typically used in automotive and home appliance production lines to ensure accurate quality control before critical processes such as printing or bending.
Key Features:
- Real-time inspection with 8192-pixel line scan camera (0.17 mm/pixel resolution)
- Green LED backlighting for optimal edge defect contrast
- Smart software with user-friendly interface and recipe management
- Detectable defects include:
- Chips
- Broken corners
- Grinding anomalies
- Inclusions (air, tin) and contamination
Practical Tips for Users
- Optimize calibration using the automatic training system for every new glass type
- Monitor quality seamlessly, thanks to full integration with the line PLC
- Immediate visual feedback: pan and zoom on the image in real time to inspect each defect
- Recipe management: duplicate, edit or protect inspection profiles to ensure consistency across shifts
Seamless and Fast Integration
The BED system is supplied as a compact, fully enclosed cabinet, including all necessary components, and is designed for quick installation directly onto the production line — typically just after the washer. Custom sizes are available to accommodate different glass widths and conveyor layouts.
Advanced Optional Features
- Integration with surface inspection systems (e.g., GQVS) for full glass quality control
- Image and defect metadata logging for traceability
- Remote diagnostics and support interface
- Extended recipe and production reporting
- Defect-based rejection logic integrated with actuators or stackers
Contact us for a live demo or to discuss your custom project.